At Heap & Partners Ltd, we understand the critical role that precise pressure control plays across various industries. As official representatives of TESCOM™, a leading manufacturer of pressure control solutions, we have witnessed firsthand the consequences of improper regulator installation. To help you achieve optimal performance and safety, we’ve compiled a list of common installation mistakes and practical tips to avoid them.
Tescom Regulator
- Incorrect Pressure Settings
The Mistake: Setting the regulator’s pressure too high or too low can lead to equipment damage or insufficient power for your applications.
How to Avoid It: Consult TESCOM’s specifications to determine the appropriate pressure range for your specific application. Use a reliable pressure gauge to accurately set and monitor the pressure. Adjust settings incrementally, testing performance after each adjustment to ensure optimal operation.
- Neglecting Calibration
The Mistake: Overlooking the calibration of the regulator can result in inaccurate pressure readings and compromised system performance.
How to Avoid It: Periodically calibrate your TESCOM regulator to maintain accuracy. This involves comparing the regulator’s output with a known reference and making necessary adjustments. Adhering to a regular calibration schedule ensures consistent and reliable performance.
- Improper Installation and Placement
The Mistake: Installing the regulator in unsuitable locations or orientations can hinder its functionality and lifespan.
How to Avoid It: Choose a well-ventilated area, free from excessive heat, moisture, and dust, for installation. Securely mount the regulator on a stable surface to minimise vibrations. Ensure proper airflow around the unit by providing sufficient clearance from surrounding objects.
- Ignoring Manufacturer’s Guidelines
The Mistake: Disregarding TESCOM’s installation instructions can lead to operational inefficiencies and safety hazards.
How to Avoid It: Always follow the detailed guidelines provided by TESCOM for each regulator model. These instructions cover critical aspects such as torque specifications, connection procedures, and environmental considerations. Adhering to these guidelines ensures that the regulator functions as intended.
- Overlooking Maintenance and Regular Inspections
The Mistake: Failing to perform routine maintenance can result in regulator malfunction and system downtime.
How to Avoid It: Establish a maintenance routine that includes regular cleaning to remove dust and debris, lubrication of moving parts as per TESCOM’s recommendations, and thorough inspections for signs of wear, damage, or leaks. Promptly address any issues to prevent further complications.
- Using the Wrong Type of Regulator
The Mistake: Selecting a regulator that doesn’t match the specific requirements of your application can lead to inefficiencies and potential system failures.
How to Avoid It: Understand the different types of TESCOM regulators available, such as pressure reducing regulators, backpressure regulators, and electropneumatic controllers. Assess factors like flow rate, pressure range, and required precision to choose the most suitable regulator for your needs. Consulting with experts, like our team at Heap & Partners, can provide valuable guidance in this selection process.
- Inadequate Straight Pipe Lengths Before and After the Regulator
The Mistake: Installing the regulator too close to tees, bends, or other fittings can disturb the flow and affect performance.
How to Avoid It: Ensure there are adequate straight pipe sections before and after the regulator to promote laminar flow. This setup minimises turbulence and allows the regulator to function correctly.
- Incorrect Flow Direction
The Mistake: Installing the regulator against the intended flow direction can prevent it from operating properly.
How to Avoid It: Pay close attention to the flow direction indicators on the regulator body. Installing the regulator in the correct orientation ensures proper functionality and prevents potential damage.
Proper installation of TESCOM regulators is vital for ensuring system efficiency, safety, and longevity. By being mindful of these common mistakes and adhering to best practices, you can optimise the performance of your pressure control systems. At Heap & Partners Ltd, our team of experts, boasting over 700 years of combined industry experience, is dedicated to providing unparalleled technical support and service. As official representatives of TESCOM, we are committed to delivering top-quality products and guidance to help you achieve your operational goals.
For more information on TESCOM regulators and personalised assistance, please visit our TESCOM Regulators Product Page or contact us directly.
